Exos Casting at n1 physio

Modern casting without the plaster.

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175+ reviews
5.0

Comfortable. Adjustable. Practical.

At n1 physio, we offer the Exos bracing system from Enovis—a cutting-edge, thermoformable alternative to traditional plaster or fiberglass casts.

Exos braces are lightweight, waterproof, mouldable, and fully adjustable. Applied in under 20 minutes, they provide custom-fit support for fractures and soft tissue injuries—without the bulk, discomfort, or limitations of conventional casting.

Why Choose Exos?

  • Custom Fit – Exos braces are heat-moulded directly to your body for precise support and comfort
  • Adjustable – The Boa® dynamic closure system allows for easy tightening or loosening as swelling changes
  • Waterproof – Shower, swim, and stay active during your recovery
  • Lightweight & Low Profile – 25–50% lighter than plaster with a sleek, discreet design
  • Easy to Remove – No cast saw required
  • Hygienic – Antimicrobial and easy to clean with soap and water

We Support

A Better Alternative for Non-Displaced Fractures

Exos is ideal for:

Wrist and forearm fractures
Post-op support
Soft tissue injuries requiring immobilisation
Any condition where traditional casting is inconvenient or restrictive

How It Works

1. Heating

The brace is gently heated until flexible

2. Moulding

It is then moulded directly to the limb for a snug, customised fit

3. Hardening

The material hardens within minutes, providing full support

4. Adjustments

Adjustments can be made any time—without needing a new brace

At n1 physio, we offer Exos casting as a superior, more comfortable option for fracture management. It’s quick, clean, breathable, and built for real life.

Want to know if Exos is right for you?

Call our clinic on (02) 4721 1976 or book online to speak with one of our physiotherapists.

Key Features

  • Custom fit via heat moulding
  • Boa® dynamic closure for easy adjustment
  • Waterproof and easy to clean
  • Lightweight, low profile, and hygienic
  • No cast saw needed

Why You Should
Choose n1 Physio

We believe that every person is unique.

care

Tailored Care From Day One

No generic plans, just treatment
built around you.

data

Real Assessment Data

Objective testing and leading tools 
guide your rehab.

Therapists

Experienced Therapists

Degree-qualified experts in general, sports, and performance care.

Connection

Strong Therapist-Patient Connection

We listen, explain clearly, and 
support you every step.

Collab

Ongoing Collaboration

Working with top specialists and 
surgeons to aid recovery.

Rebates

Easy Rebates

Easy rebates – Claim via Medicare, WorkCover, and most private health funds.

Where to Find Us

We’re here for you at both our Penrith and South Penrith practices.

Penrith

105/64-68 Derby St, Kingswood NSW 2747

South Penrith

Southlands Shopping Centre
T11/2 Birmingham Rd, South Penrith NSW 2750

Move With Clarity

We believe better results come from treating the person, not just the injury. Whether you’re an athlete returning to performance, someone navigating chronic pain, or simply aiming to move better and live stronger, we’ll walk with you every step of the way.